Metal Induction Melting Furnace for Smelting Steel Iron Copper Aluminum Various Metal Customized Multiple Specifications

Product Advantages:

①High Efficiency: Fast melting, with the shortest single-furnace melting time of less than 40 minutes!

②Energy Saving: Highly competitive energy consumption index (about 510 kWh/ton for cast iron)! About 20% more energy-efficient than ordinary parallel inverter power supplies!

③Quality: Our products have passed ISO international quality management system certification and EU CE safety certificate certification.

④Stable: High-quality component selection ensures the stability of the equipment. The core components of Hengyang electric furnace are carefully selected: using high-quality copper materials, superior insulating materials, and well-known brand thyristors/IGBT modules. Mature circuit design: Optimized resonant circuit and protection logic, resistant to shock and harmonics, suitable for complex grid environment.

⑤Environment protection: Adopt environmental protection dust-removal cover, Comply with the national environmental assessment requirements. Furnace using whirlwind and side suction heat-preservation furnace cover, dust hood (ring) through a certain air absorb dust, waste gas generated in smelting, reach and improve the effect of exhaust emissions, to meet the requirements of environmental impact assessment design.

⑥Safety Protection: Safety is our responsibility. All design of HengYang Electric Furnace is based on the premise of ensuring safety.

⑦Hengyang electric furnace has low maintenance costs - preventing the equipment from becoming "consumables": Hengyang electric furnace integrated modular design: Water-cooled cables, Inductor, power modules, etc. adopt standard interfaces. If any part is faulty, just replace it without the need for an overall factory return. Few and inexpensive wear-prone parts: Reduce the variety of wear-prone parts, all spare parts prices transparent, and reject "Exorbitant profits from after-sales services". Long-life design: Reasonable copper tube wall thickness and insulation treatment to extend the overall lifespan of the machine.

Performance Features:

①High-efficiency, energy-saving series-connected one-to-two or one-to-many (multiple furnaces melting, one furnace holding) power supply design: The series-connected intermediate frequency power supply series enables single-power, dual-power, or multi-power configurations. Among the new type of one-to-two-to-many series-connected intermediate frequency smelting furnaces, it has a function of providing a intermediate frequency power supply to two or more furnaces for simultaneous operation. The total power of the intermediate frequency power supply can be arbitrarily allocated and used among two or more furnaces, achieving the effect of melting one or more furnaces while keeping one furnace in a state of insulation. It can realize the one-time casting of large castings or continuously supply molten iron to the production line.

②Advanced computer melting management system: The on-site melting management computer, digital main control board, PLC, and other equipment form a network system. Through the switch, it can be expanded for office operation and management. Equipped with Ethernet and USB ports and a unique IP address, it allows data collection, transmission, and monitoring of equipment from anywhere in the world, providing remote diagnosis and rapid troubleshooting.

③Fully digital on-site melting control system: Enables automatic temperature control, automatic furnace baking, power distribution display, intelligent melting management, fault information display and storage, and other automated operations.

④Remote operation console: When the medium-frequency power cabinet is placed in the basement, and the remote operation console is placed on the furnace platform, the functions such as starting, stopping and resetting of the medium-frequency power supply can be achieved.The remote operation console is equipped with a large-sized touch screen. The PLC and human-machine interface form a convenient on-site smelting manager. Its functions include: automatic furnace drying, cold furnace startup, fault diagnosis, fault information display and storage, operation information display, system status display, etc.

⑤Fault detection (protection) display screen: Real-time, all-round tracking and protection of operating equipment. When abnormal values such as short circuit of load, overcurrent, overvoltage, insufficient water pressure, or excessive water temperature are detected, they will be promptly fed back to the control system, enabling automatic shutdown protection to prevent potential problems. Additionally, damage to components such as thyristors, compensation capacitors, and voltage transformers will automatically trigger a shutdown and illuminate the corresponding indicator lights.

Characteristics of the Furnace:

Two kinds of dust removal systems for the medium frequency: Dust Hood and Dust Ring. Dust hood (ring) through a certain fan to absorb dust, waste gas generated in smelting to reach and improve the effect of exhaust emissions and meet the design requirements of government environmental department. User can choose different configuration according to their own need.

Dust Removal Hood: The cyclone dust hood has the excellent dust absorption effect, takes up less space, can be tilted back and forth and any place stops. It is suitable for all automatic feeding and discharging of foundry.

Dust Removal Ring: Side suction type dust removal ring: there is no forward and backward turning mechanism, and the installation is simple. It is suitable for those foundrywho cannot use Dust Removal Hood due to somespecial feeding way of semi-automatic or artificial feeding.